FURNACE & SMELTER SERVICES
At DGC Petrocare Arabia, we provide comprehensive furnace and smelter solutions that cover the entire lifecycle of your high-temperature equipment, from installation and commissioning to maintenance, refurbishment, and decommissioning
SERVICE OFFERING
Our services are tailored to the demanding environments of metals smelting, mineral processing, and petrochemical operations, where safety, uptime, and thermal performance are critical.
TURNKEY FURNACE & SMELTER MAINTENANCE PROJECTS
We manage full-scope maintenance projects under a single contract, including planning, engineering, materials procurement, shutdown execution, and recommissioning. Whether you require scheduled maintenance, emergency repair, or a full rebuild, we deliver with precision and efficiency.
ADVANCED LANCING & CONTROLLED DEMOLITION
Our expert lancing and furnace demolition teams employ controlled techniques that minimize damage to surrounding structures, reduce safety risks, and ensure a clean, ready-to-reline furnace shell. This includes oxygen lancing, thermal lancing, and mechanical dismantling, adapted to the specific furnace type and operational context.
CHALLENGES & SOLUTIONS
COMPLEX PROJECT MANAGEMENT
Managing refractory projects from planning to commissioning can be complex. We ensure seamless execution with meticulous project management, including detailed scheduling, resource allocation, and on-site execution, completing projects on time and within budget.
DECOMMISSIONING AND SAFETY RISKS
Decommissioning old furnace structures and performing salamander tapping can be hazardous. We mitigate these risks with controlled dismantling procedures, advanced technology, and strict safety protocols, protecting personnel and equipment.
MATERIAL SELECTION AND QUALITY CONTROL
Selecting high-quality refractory materials for extreme conditions is challenging. Our rigorous testing and quality control ensure the use of premium materials, enhancing performance and lifespan.
OPERATIONAL DOWNTIME
Minimizing downtime during maintenance and repairs is crucial. We schedule routine inspections and preventive maintenance during planned outages, using quick-response teams for efficient repairs, and maintaining continuous production.
ADAPTING TO DIVERSE ENVIRONMENTAL CONDITIONS
Operating in various regions with different challenges requires flexibility. We collaborate with local experts to tailor services, ensuring successful project execution that meets regional requirements and standards.
TECHNOLOGICAL ADVANCEMENTS
Keeping up with advancements in refractory technology is essential. We commit to continuous improvement, investing in the latest technologies and training, ensuring the most efficient, safe, and cost-effective solutions.
WHY DGC AFRICA?
Partner with us for expert metals smelting services. We ensure optimal performance, safety, and efficiency through deep expertise and continuous innovation. From meticulous planning and premium material selection to precise installation and comprehensive maintenance, we address your unique industrial needs with tailored solutions. With a proven track record in Africa and internationally, we navigate diverse regulatory and cultural landscapes to deliver high-quality, durable, and efficient refractory installations. Trust us for reliable and innovative smelting solutions backed by global expertise.